In daily life, what we can bend by hand is basically galvanized iron wire, not steel wire. It has a high zinc content, which ensures its good toughness and resilience, but also has ultra-high corrosion resistance, which can last for decades in outdoor environments. There are many practicability of galvanized iron wire, such as strong reliability, galvanized layer and iron together, form a special metallurgical structure, in the use and transportation process, can ensure that will not be mechanical damage.

Some customers are more concerned about the quality of the problem, so for the service life is more important, thorn rope factory will generally recommend the use of high zinc thorn rope or stainless steel thorn rope.

Therefore, when zinc reaches saturation in the solid melt, the two elements of zinc and iron atoms diffuse with each other, and the zinc atoms diffused into (or infiltrated into) the iron matrix migrate in the lattice of the matrix and gradually form an alloy with iron, while the iron diffused into the molten zinc liquid forms an intermetallic compound FeZn13 with zinc and sinks into the bottom of the hot-dip galvanized pot, that is, zinc slag. When the workpiece is removed from the zinc leaching solution, the surface of the pure zinc layer is formed, which is hexagonal crystal, and its iron content is not more than 0.003%.

Removal of surface-active substances by activated carbon matting. Or make the bubble unstable according to overworry, these are all reasonable countermeasures; Other strategies should also be used to minimize the amount of surfactant taken in. The introduction of organic matter can make the electroplating process speed drop sharply. Galvanized iron wire blackening can be effectively prevented, such as: the work site to keep dry, reduce and do not use chemicals, operators with clean gloves and so on. In addition, hot dipping zinc factory can be required, after dipping zinc must be passivation treatment, passivation treatment of zinc has a better anti-discoloration effect, can effectively prolong the discoloration time, the combination of the two, discoloration should be able to solve.

After the optimization of the process, mass production of 0.80mm electro galvanized steel wire electro galvanized zinc layer quality is controlled within 80 ~ 90g/m2, zinc layer quality dispersion is very small; The results show that the average weight of zinc layer is 14.5g/m2, the loss of zinc layer is less than 5%, and the tensile strength of steel wire is 2300 ~ 2500MPa. It not only effectively controls the quality of zinc layer of raw steel wire, but also reduces unnecessary waste and production cost.

In the process of composite plating, it is necessary to stir the plating solution to obtain the composite coating in which the particles dispersed in the matrix metal. Stirring methods include mechanical stirring, air stirring, ultrasonic stirring, bath circulation, etc. In the process of production, the acid activation solution can remove the corrosion products and oxide film on the surface of low carbon steel wire without excessive corrosion on the matrix. Galvanized wire can be used zincate galvanized or chloride galvanized and other processes, appropriate additives should be used to obtain the coating required by the standards of low carbon steel wire.

In order to make the zinc content of steel wire stable in the future, and maintain its uniformity, as far as possible to reduce the zinc content, and effectively reduce zinc consumption to the actual work, the following measures are proposed by the wire factory:

Hot dip galvanizing is dipped in zinc liquid melted by heating, with fast production speed and thick but uneven coating. The market allows a low thickness of 45 microns and a high of more than 300 microns. The color is dark, the consumption of zinc metal is much, the formation of infiltration layer with the matrix metal, the corrosion resistance is good, and the outdoor environment of hot dip galvanized can be maintained for decades. Application range of hot dip galvanizing: because the coating is thicker, hot dip galvanizing has better protective performance than electric galvanizing, so it is an important protective coating for iron and steel parts in harsh working environment. Hot-dip galvanized products are widely used in chemical equipment, petroleum processing, Marine exploration, metal structure, power transmission, shipbuilding and other industries, in the field of agriculture such as sprinkler irrigation, greenhouse and construction industry such as water and gas transmission, wire casing, scaffolding, Bridges, highway guardrail and other aspects, has been widely used.