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- When flushing is required, the >slurry pump supplier recommends the API Option 32 sealed pipe arrangement as it is more suitable for services containing solids or contaminants that could damage the seal faces if recirculated in the flushing medium.
- Find a professional slurry pump supplier
- 2.Pumping slurries poses several challenges and problems, but with proper engineering and equipment selection you can experience many years of worry-free operation. It's important to work with a qualified engineer when selecting a slurry pump because slurries can wreak havoc on a pump if not properly selected.
- Slurry Pump
- One of the most frequently asked questions from our team of pump experts is: How do I pump slurry? With this in mind, our team of experts have provided a useful guide to pumping slurry.
- Keep in mind that slurry pumps are designed to adapt to specific pumping conditions. Pumps used in the cement industry handle most fine particles at low pressures, so the casing can be of lightweight construction. In rock pumping, the casing and impeller must be able to resist slamming, so they must be built thick and strong.
- Why would maintenance personnel want to adjust a high-speed rotating impeller to a static lining component while the unit is running? Even if interlocking devices are used to prevent static and non-static components from coming into contact, how credible are these features and what are the implications for pump wear parts, bearings and motors if these two components come into contact?
- A quench plan, as the name indicates, is designed to quench or cool the seal. It is normally used if short periods of dry running are expected. As illustrated bellow, the fluid is introduced into the area between the back of the seal faces and the close fit exit on the drive side of the pump.
- Slurry Pump
- Rubber lined pumps offer many advantages
- Make sure you follow the basic rules of pump piping.
- Two types of slurry are found in these industries.
- For example.
- Slurry Pump
- High head (i.e. the height to which the pump can move the liquid)
- On the other hand, if the slurry is not only abrasive but also has a low pH, then a duplex stainless steel construction is preferable. This material is best suited for slurry pumps to withstand harsh materials (such as acids) while still having a high Brinell hardness.
- The Mud pumps need to be equipped with auxiliary equipment, but slurry pumps not. They often need to use with high-pressure water pump when mud pump working. The high-pressure pump sent the water that larger than the mud pump pressure to the leakproof packing. Then protect the packing. Otherwise, it is easy to make the seal part wear. But the wear-resistant slurry pumps can complete the transportation work independently, which not need to equip other auxiliary equipment.
- Rubber is lighter and softer than other wear lining materials. This aids installation because it is easier to lift and install quickly and efficiently. Positive results for the health and safety of workers in the field.
- How Slurry Pumps Differ From Standard Pumps?
- Slurry Pump
- As described below, there are several >types of pumps that are suitable for pumping slurries. However, before considering which technology to use, we must address several key issues.
- Discharge ports can be placed at 45 degree intervals and oriented in up to 8 different positions depending on your needs.
- >Dredge Pump
- All products are mainly supplied to environmental protection, wastewater treatment, urban water supply and drainage, mine, metallurgy, coal, petrochemical, building material, thermal power FGD, river dredging, tailing disposal and other fields.
- A clear clean fluid supplied from an external source is normally used which is delivered to the main sealing surface on the fluid side of the sealing process. By using a closed gap throat bushing, the stuffing box can be back-pressurised to a higher pressure, ensuring that the flushing fluid does not flash across the seal face.
- The concentration of solids in the slurry - measured as a percentage of the total volume.
- Stainless Steel, Duplex Stainless Steel, Ductile Iron, Grey Iron, etc. We can also provide natural rubber, elastomer rubber parts and pumps.
- If centrifugal, are the impellers of the right design and material?
- - Low noise level - Operating underwater results in low noise or even silent operation.
- Some quench seals are planned to replace the tight fitting outlet restriction with a secondary seal and a top outlet that can be piped to capture the used quench fluid and drain it from the rotating assembly. However the principle is the same, we try to cool the seal rather than flush it in any way.
- Slurry pumps are usually larger than standard pumps, have more horsepower and use stronger bearings and shafts. The most common >type of slurry pump is the centrifugal pump. These pumps use a rotating impeller to move the slurry, similar to the way aqueous liquids pass through a standard centrifugal pump.
- Then, reduce the pump discharge pressure to the lowest possible point to further reduce wear. And follow proper piping layout and design principles to ensure consistent and uniform delivery of slurry to the pump.
- >Dredge Pump
- As wear is a function of speed, slurry pumps should be operated at the lowest possible speed; units typically run at 1,200 rpm or less. Often, direct coupling between the pump and a low-speed motor or other drive makes the most sense. On the other hand, many other applications favour gearboxes to meet the required speed and operating point. In services where variable flow rates are required, variable frequency drives are used to provide the necessary continuous speed variation.
- Determine the nature of the material to be pumped
- Dredge pumps are designed to transfer large quantities of fluids and solids.
- Types of slurry pumps
- Choosing Dry Slurry Pumps Versus Submersible Slurry Pumps
- The dredge pump is designed to draw sediment, debris and other hazardous materials from the surface layer into the suction pipe and transport the material through the pipe to the discharge site. The pump must be able to handle common solid debris of various sizes that can pass through the pump, thus minimizing the downtime required for cleaning.
- - Lower operating costs - Typically, submersible slurry pumps require much lower operating costs than dry mounted pumps due to higher efficiency.
- The FGD process begins when the limestone feed (rock) is reduced in size by crushing it in a ball mill and then mixed with water in a slurry supply tank. The slurry (approx. 90% water) is then pumped into the absorption tank. As the consistency of the limestone slurry tends to change, suction conditions can occur which can lead to cavitation and pump failure.
- Dredge pumps are designed to transfer large quantities of fluids and solids.
- Follow proper piping principles to ensure consistent and uniform delivery of mud to the pump.
- target=_blank title=Rubber Liner Pumps>Rubber liner pumps have been used for nearly a century to protect plants and equipment from wear and retain their place as the wear material of choice for pumping and separating fine-grained slurries.
- Slurry pump power adjustment
- Slurries are divided into two main categories: non-settling or settling. Non-settling slurries consist of very fine particles, giving the illusion of increased apparent viscosity. These slurries usually have low wear characteristics, but require very careful consideration when selecting the right pump, as they behave differently from ordinary liquids.
- Choosing the right pump for your slurry is critical to getting the most out of it. Basic pump components such as impeller size and design, materials of construction and discharge configuration must be considered to ensure that the pump can withstand the wear caused by abrasive slurries. Compared to low-viscosity liquid pumps, target=_blank title=Slurry Pump>slurry pumps are typically larger and often require more horsepower to operate because they are less efficient. Bearings and shafts must also be more robust and durable.
- When pumping slurry in wet sand applications, we must evaluate the abrasive particles flowing through the piping and then assess how they affect the slurry pump. If the pump is lined with poor quality rubber, the particles will not rebound effectively and, as a result, the rubber will begin to break down. The air shavings then begin to accelerate and negatively impact the efficiency of the pump, often leading to turbulence.
- Follow proper piping principles to ensure consistent and uniform delivery of mud to the pump.
- - Installation flexibility - The submersible slurry pump is available in a variety of mounting models, including portable and semi-permanent (also easy to move as it can be freely suspended from a chain or similar device without having to be bolted to the ground/floor, etc.).