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- If you have experience pumping slurry, you know it is not an easy task. Slurries are heavy and difficult to pump. They can cause excessive wear on the pump and its components, and if they don't move fast enough, they can clog the suction and discharge lines. Most importantly, it can be a challenge to keep a slurry pump in use for a reasonable period of time. However, there are steps you can take to extend the life of your slurry pump and reduce the challenges of pumping slurry.
- What style of pump is suitable?
- WZ series slurry pumps are developed on the wide adaption of both home and abroad advance technology and many years of slurry pump design and field operation experiences.
- - Pumping media where abrasive particles are present
- A quench plan, as the name indicates, is designed to quench or cool the seal. It is normally used if short periods of dry running are expected. As illustrated bellow, the fluid is introduced into the area between the back of the seal faces and the close fit exit on the drive side of the pump.
- How Slurry Pumps Differ From Standard Pumps?
- Adapting a pump to its precise application - be it pulp and paper, gas and oil, mining or industrial applications - will have a direct impact on its service life. That's why our bespoke pumps have the unique advantage of interchangeable components. These components include slurry valves, which can be replaced every 6 months as a preventive measure and every 12 months for regular maintenance, depending on the application.
- The concentration of solids in the slurry - measured as a percentage of the total volume.
- Expertise and experience
- Centrifugal slurry pumps capable of providing high capacity with a limited head are mainly used for pumping slurry through pipes with a concentration of less than 70% by weight of solids. Centrifugal slurry pumps can be vertical, horizontal or submersible.
- The size of slurry pump impeller must be considered to ensure it holds up against abrasive wear. Slurry pump impellers are generally larger in size when compared to slurry pumps for less abrasive liquids. The more “meat” the impeller has, the better it will hold up to the task of pumping harsh slurry mixtures. Just think of slurry pump impeller as a football team’s offensive line. These players are usually large and slow. Throughout the whole game they are beaten up, over and over again, but expected to withstand the abuse. You wouldn’t want small players in this position, just like you wouldn’t want a small impeller on your slurry pumps.
- Slurry pumps can also simply axially adjust the clearance between the impeller and the adjacent throat casing sealing surface. This helps to maintain pump performance when internal components begin to wear.
- Another way of classifying the type of slurry pump installation is dry installation or wet installation. Dry installation pumps have the hydraulic end and drive located outside the liquid, whereas wet installation pumps (such as submersible pumps) operate within a catch basin or slurry. Submersible pumps do not require much support structure and therefore do not take up much space. Depending on the type of operation and installation required, the preferred method of pump installation is determined.
- To reduce component wear, most centrifugal slurry pumps run at fairly low speeds - typically less than 1200 rpm. Find the optimum position that allows the pump to run as slowly as possible but fast enough to prevent solids from settling out of the slurry deposit and clogging the lines.
- Aier Machinery Hebei Co., Ltd. is a large-scale professional >slurry pumps manufacturer, gravel pumps, dredge pumps, sewage pumps and clean water pumps in China.
- Heavy-Duty Slurry Pump
- Firstly, analysing your duty helps us to determine whether you are using the type and size of pump best suited to your needs. Cavitation can occur due to surges; a very effective way to solve this problem is to install a choke on the pump head to increase the pressure on the casing, which then absorbs the surge, or to add a choke to the output to reduce the surge.
- The size of slurry pump impeller must be considered to ensure it holds up against abrasive wear. Slurry pump impellers are generally larger in size when compared to slurry pumps for less abrasive liquids. The more “meat” the impeller has, the better it will hold up to the task of pumping harsh slurry mixtures. Just think of slurry pump impeller as a football team’s offensive line. These players are usually large and slow. Throughout the whole game they are beaten up, over and over again, but expected to withstand the abuse. You wouldn’t want small players in this position, just like you wouldn’t want a small impeller on your slurry pumps.
- Mill sump
- How Slurry Pumps Differ From Standard Pumps?
- The design of the slurry pump is critical to ensure that the abrasive and often corrosive aspects of the slurry do not damage the impeller. In addition, slurries and sludges may contain large amounts of unforeseen solids, which will inevitably clog many types of pumps. Since most centrifugal pump impellers have very tight tolerances on the worm gear, the abrasive (and sometimes corrosive) nature of the slurry will quickly wear down the worm gear and destroy the tolerances. In turn, this causes the pump to lose suction. This can lead to extensive downtime of the slurry pump, as well as expensive maintenance and spare parts.
- Natural rubber is an excellent wear material when handling wet sand slurries. Its strength, resilience and cut resistance have a positive impact on the wear performance of slurry pumps.
- If you have experience pumping slurry, you know it is not an easy task. Slurries are heavy and difficult to pump. They can cause excessive wear on the pump and its components, and if they don't move fast enough, they can clog the suction and discharge lines. Most importantly, it can be a challenge to keep a slurry pump in use for a reasonable period of time. However, there are steps you can take to extend the life of your slurry pump and reduce the challenges of pumping slurry.
- When slurry pump working, which is the motor drives the impeller rotation. That is the impeller on the slurry work which increases the kinetic energy of the slurry. At the same time, the slurry flows to the edge of the impeller due to inertia and is discharged from the discharge pipe at a high speed.
- Slurry Pump
- A quench plan, as the name indicates, is designed to quench or cool the seal. It is normally used if short periods of dry running are expected. As illustrated bellow, the fluid is introduced into the area between the back of the seal faces and the close fit exit on the drive side of the pump.
- Pumping mud is not as easy as pumping water. Depending on the type of slurry, there are many variables in choosing the right pump for the slurry. There is no formula or set-in-stone answer as to what the best slurry pump design is. You must combine knowledge and application details to select the ideal target=_blank title=Slurry Pump>slurry pump. Let's talk about how slurry pumps differ from standard pumps and how to narrow your choices.
- How to Choose a Dredging Pump or Slurry Pump
- Slurry pipe diameter.
- Make sure you follow the basic rules of pump piping.
- If youve ever pumped a slurry, you know it can be one of the most challenging fluids to work with. It is abrasive, viscous, sometimes corrosive, and contains a lot of solids. Theres no doubt that the slurry on the pump is hard. But the more you know about whats being pumped, the better your pump selection will be, resulting in longer mean time between failures.xa0Next, the , slurry pump supplier, will share the following content with you.
- Slurry Pump Selection
- Slurry pumps with rubber lining are the ideal pump for the mineral sand industry. They have a special rubber lining that makes them heavy duty pumps capable of withstanding high levels of abrasion.
- >Dredge pumps are a special category of pumps used in the dredging process. Dredging is the process of transporting submerged sediments (usually sand, gravel or rock) from one area to another. Dredging takes place in the shallow waters of lakes, rivers or seas for land reclamation, dredging, flood control, new harbours or expansion of existing harbours. The various industries that use dredge pumps are therefore the construction industry, mining, the coal industry and the oil and gas industry.
- Slurry pumps can be used to transport mixtures of liquids and solids in many industries in a wide range of applications, such as mine drainage, dredging of sunken lagoons and pumping of drilling mud.
- The first major requirement for >slurry pumps is to provide adequate service life. The erosive and corrosive effects of slurries, such as the impact of high velocity flow of liquid/solid mixtures, can be really challenging. In many applications, some of the solids in the mixture are larger than the particles normally specified; therefore, the pump should be able to pass through them without causing any damage or operational problems.
- What is a dredging pump?
- Are the pump discharge components suitable for the slurry being pumped?
- When pumping slurry in wet sand applications, we must evaluate the abrasive particles flowing through the piping and then assess how they affect the slurry pump. If the pump is lined with poor quality rubber, the particles will not rebound effectively and, as a result, the rubber will begin to break down. The air shavings then begin to accelerate and negatively impact the efficiency of the pump, often leading to turbulence.
- >TL FGD Pump
- Conveying medium
- Pump selection for FGD
- Make sure you follow the basic rules of pump piping.
- Dredge pumps are designed to transfer large quantities of fluids and solids.
- Slurry Pump
- When dealing with slurry, you generally want to go bigger and slower. The thicker the impeller, the better it will hold up. The slower the pump, the less erosion will inflict on the impeller. However, the impeller isn’t the only thing to worry in slurry pump when dealing with slurry. Tough, durable materials of construction are necessary most of the time. Metal slurry pump liners and wear plates are common in slurry applications.
- >Dredge Pump
- Consider the pump components
- One of the most frequently asked questions from our team of pump experts is: How do I pump slurry? With this in mind, our team of experts have provided a useful guide to pumping slurry.
- The impeller is considered the heart of the dredge pump and is similar to a fan that expels air and creates centrifugal suction. At the suction pipe, this vacuum absorbs the slurry and transports the material through the discharge line.