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- How to Choose a Dredging Pump or Slurry Pump
- Slurry pump vs mud pump
- The solution is to choose a >heavy duty slurry pump and, just as importantly, to use a custom built unit with replaceable parts. At Aier Machinery, building your custom slurry pump is one of our areas of expertise. We design your slurry pump to your specifications and application.
- Slurry Pump Selection
- Depending on your own requirements, propeller seals, mechanical seals or packing seals can be used.
- Applications
- From an operational point of view the stuffing box is different as it requires some leakage to ensure lubrication and to prevent heat build up. The mechanical seal box should be leak free.
- >Slurry pump impeller is one of the most important parts of centrifugal slurry pumps. Depending on the application, slurry pump impeller selection is crucial to slurry pump performance. Slurry applications can be especially hard on the impeller of slurry pumps because of their abrasive nature. In order slurry pumps operates efficiently and stand up to the test of time, impeller has to be selected properly for slurry pumps.
- Slurry pipe diameter.
- A , slurry pump, is a special type of pump capable of handling slurry. Unlike water pumps, slurry pumps are prone to wear and tear and are more robust and durable.
- We use CFD, CAD method for product design and process design based absorbing experience of world leading pump companies. We integrate molding, smelting, casting, heat treatment, machining and chemical analysis, and have professional engineering and technical personnel.
- Slurries are divided into two main categories: non-settling or settling. Non-settling slurries consist of very fine particles, giving the illusion of increased apparent viscosity. These slurries usually have low wear characteristics, but require very careful consideration when selecting the right pump, as they behave differently from ordinary liquids.
- Metal and/or rubber pump bushings are used to combat the erosion of solid particles found in the slurry. Metal slurry pump housings are usually made of carbide to resist erosion caused by increased pressure and circulation. Sometimes wear-resistant steel is used on the pump casing so that the pump can be welded if repairs are needed.
- One of the most frequently asked questions from our team of pump experts is: How do I pump slurry? With this in mind, our team of experts have provided a useful guide to pumping slurry.
- If the exact in-pump viscosity of the product is unknown, CSI can help
- Traditionally, centrifugal pumps are used to pump highly abrasive slurries. Centrifugal pumps use the force generated by the rotating impeller to impinge kinetic energy into the slurry.
- Slurry Pump
- The frame plate for WAJ series pumps has interchangeable hard metal or pressure moulded elastomer liners. The impellers are made of pressure moulded elastomer liners.The shaft seals for WAJ series can be packing seal, centrifugal seal or mechanical seal.
- The dredge pump is designed to draw sediment, debris and other hazardous materials from the surface layer into the suction pipe and transport the material through the pipe to the discharge site. The pump must be able to handle common solid debris of various sizes that can pass through the pump, thus minimizing the downtime required for cleaning.
- Slurry Pump
- - Reduced space requirements - Since submersible slurry pumps operate directly in the slurry, they do not require any additional support structures.
- It is critical to determine the right slurry pump size and power requirements for your application. Depending on the abrasive nature of the slurry, it is important to select a pump size that will allow it to run at a slow enough speed to extend the life of the slurry pump. The ideal RPM to run a slurry pump is between 900 and 1200 RPM. Once that speed is started to be exceeded, the life of the pump is greatly reduced because the wear points of the slurry pump are actually sandblasted.
- Then, reduce the pump discharge pressure to the lowest possible point to further reduce wear. And follow proper piping layout and design principles to ensure consistent and uniform delivery of slurry to the pump.
- As this limestone slurry needs to be moved efficiently through a complex industrial process, the selection of the right pumps and valves (taking into account their whole life cycle costs and maintenance) is crucial.
- Find the best position that allows the pump to run as slowly as possible (to reduce wear) but fast enough to prevent solids from settling and clogging the piping.
- For certain types of slurry pumping conditions, positive displacement pumps may be a more suitable option than centrifugal pumps.
- Is the discharge configuration suitable for abrasive slurries?
- Submersible Slurry Pump
- Capacity: 5-30000m3/h, Head: 5-120m. The company can produce different materials including High
- All products are mainly supplied to environmental protection, wastewater treatment, urban water supply and drainage, mine, metallurgy, coal, petrochemical, building material, thermal power FGD, river dredging, tailing disposal and other fields.
- Adapting a pump to its precise application - be it pulp and paper, gas and oil, mining or industrial applications - will have a direct impact on its service life. That's why our bespoke pumps have the unique advantage of interchangeable components. These components include slurry valves, which can be replaced every 6 months as a preventive measure and every 12 months for regular maintenance, depending on the application.
- Sump drainage or washdown
- Monitoring
- What is a dredging pump?
- It is important that the pump you choose has components that will not wear out from abrasive slurries.
- - Lower operating costs - Typically, submersible slurry pumps require much lower operating costs than dry mounted pumps due to higher efficiency.
- Choosing the right material for a slurry pump is another key process in determining the right pump for handling slurry. If the slurry is highly abrasive with neutral pH, then the best material of construction is Hi-Chrome. this metallurgy has the highest Brinell hardness and can withstand the abrasiveness of the slurry.
- Types of slurry pumps
- All products are mainly supplied to environmental protection, wastewater treatment, urban water supply and drainage, mine, metallurgy, coal, petrochemical, building material, thermal power FGD, river dredging, tailing disposal and other fields.
- If centrifugal, are the impellers of the right design and material?
- 600WN to 1000WN dredge pumps are of double casings, single stage cantilevered centrifugal pumps. These pumps are equipped with frame and lubrication is force thin oil. The design of double casing the pump working till the volute liner almost worn down and guarantee no leakage when volute liner is worn down.
- Light-duty Slurry Pump
- How to Succeed in Slurry Pumping?
- WA Heavy-duty Slurry Pump
- WA Heavy-duty Slurry Pump
- All manufacturers are consistently involved in product development in the long and short term. Customers should expect to benefit from these developments in a number of ways: increased efficiency, increased reliability, reduced operating costs, or a combination of both.
- What is the pump constructed of?
- Process speed doesn’t have anything to do with choosing slurry pump impeller, but it does have an effect on the life of slurry pump impeller. It is important to find the sweet spot that allows the slurry pump to run as slow as possible, but fast enough to keep solids from settling and clogging. If pumping too fast, the slurry can quickly erode the impeller due to its abrasive nature. This is why it is important to select a larger impeller if possible.
- 3.Basic pump components such as impeller size and design, materials of construction and discharge configuration must be considered to ensure that the pump can withstand the wear and tear caused by abrasive slurries. Slurry pumps are typically larger in size compared to low viscosity liquid pumps and often require more horsepower to operate due to their lower efficiency. Bearings and shafts must also be more robust and durable.
- Compared to standard centrifugal pumps, centrifugal pumps optimized for slurry pumping typically have the following features.