Strictly control the pH value of large roll galvanized wire bath, research shows that the size of the bath pH value directly affects the quality of steel wire coating, improper control of pH value will cause loose coating. When the pH value is greater than 3, the steel wire coating has burr caused by fine dendrites, and the surface is not smooth. The current density is strictly controlled. From the microscopic morphology, the higher the current density, the larger the zinc layer grain deposition, the less dense the corresponding zinc layer.

Hot dip galvanizing is dipped in zinc liquid melted by heating, with fast production speed and thick but uneven coating. The market allows a low thickness of 45 microns and a high of more than 300 microns. The color is dark, the consumption of zinc metal is much, the formation of infiltration layer with the matrix metal, the corrosion resistance is good, and the outdoor environment of hot dip galvanized can be maintained for decades. Application range of hot dip galvanizing: because the coating is thicker, hot dip galvanizing has better protective performance than electric galvanizing, so it is an important protective coating for iron and steel parts in harsh working environment. Hot-dip galvanized products are widely used in chemical equipment, petroleum processing, Marine exploration, metal structure, power transmission, shipbuilding and other industries, in the field of agriculture such as sprinkler irrigation, greenhouse and construction industry such as water and gas transmission, wire casing, scaffolding, Bridges, highway guardrail and other aspects, has been widely used.

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Removal of surface-active substances by activated carbon matting. Or make the bubble unstable according to overworry, these are all reasonable countermeasures; Other strategies should also be used to minimize the amount of surfactant taken in. The introduction of organic matter can make the electroplating process speed drop sharply. Galvanized iron wire blackening can be effectively prevented, such as: the work site to keep dry, reduce and do not use chemicals, operators with clean gloves and so on. In addition, hot dipping zinc factory can be required, after dipping zinc must be passivation treatment, passivation treatment of zinc has a better anti-discoloration effect, can effectively prolong the discoloration time, the combination of the two, discoloration should be able to solve.

Galvanized wire coating rough, passivation film is not bright, bath temperature is too high. If the cathode current density is too high, zinc content in the bath is too high or sodium hydroxide and DPE content is too low; Electroplating solution with solid particles or excessive foreign metal impurities, will lead to such problems. Solution: If the large roll galvanized wire to the above coating is rough, there may be solid particles in the plating solution. If the roughness of the part is severe, the current density may be too high.