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- One of the most frequently asked questions from our team of pump experts is: How do I pump slurry? With this in mind, our team of experts have provided a useful guide to pumping slurry.
- How to Succeed in Slurry Pumping?
- Under ideal conditions, a dredge pump can produce fluid acceleration greater than the speed of its fastest moving component.
- The FGD process begins when the limestone feed (rock) is reduced in size by crushing it in a ball mill and then mixed with water in a slurry supply tank. The slurry (approx. 90% water) is then pumped into the absorption tank. As the consistency of the limestone slurry tends to change, suction conditions can occur which can lead to cavitation and pump failure.
- Slurry Pump Impeller
- The slurry pump is mainly used in the mining industry, its wear resistance is strong. So It conveys slurry that containing slag, but it can conveys mud. The mud pump is usually made of cast iron, the wear resistance of the pump is low. So the mud pumps often used for conveying mud or slurry containing suspended particles.
- There are several types of slurry pumps, the most common being: centrifugal and volumetric pumps.
- Larger impellers made of more material. This is to compensate for the wear caused by abrasive slurry.
- The slurry pump is mainly used in the mining industry, its wear resistance is strong. So It conveys slurry that containing slag, but it can conveys mud. The mud pump is usually made of cast iron, the wear resistance of the pump is low. So the mud pumps often used for conveying mud or slurry containing suspended particles.
- Packing the box seal
- The impeller is considered the heart of the dredge pump and is similar to a fan that expels air and creates centrifugal suction. At the suction pipe, this vacuum absorbs the slurry and transports the material through the discharge line.
- There are several types of slurry pumps, the most common being: centrifugal and volumetric pumps.
- Horizontal pumps are the most commonly used type of slurry pump and therefore have the advantage of being easy to install or maintain, a wide range of flow parameters to choose from and a wide range of design materials to choose from. One of the advantages of vertical pumps, however, is the relatively small amount of floor space required for installation.
- Non-settling slurries consist of very fine particles that do not settle to the bottom of the pipe and do not settle for very long (i.e. weeks).
- There are many factors that should be considered when investing in a slurry pump. For example, it is important to consider the type of slurry, as the solids content of slurries can vary from 1% to 70%. It is also important to consider the level of wear and corrosion of the material being pumped; coal and some ores can corrode parts and damage your equipment fairly quickly, often beyond repair. This wear and tear can add significantly to operating costs, and you may eventually need to purchase new equipment to continue working.
- 2.Pumping slurries poses several challenges and problems, but with proper engineering and equipment selection you can experience many years of worry-free operation. It's important to work with a qualified engineer when selecting a slurry pump because slurries can wreak havoc on a pump if not properly selected.
- Rubber Lined Slurry Pump
- If pump size and type are not defined, it is worth considering the following factors when selecting a dredge pump and dredge pump: type and thickness of material to be pumped, whether diesel or electric power is required, HP (kw) of engine required, pump performance data, durability, ease of maintenance and average life expectancy under normal operating conditions. life, all important attributes in the selection process. Equally important is matching the proper pipe size and composition to maintain proper material flow without clogging the pipe and to maintain the pumping output needed to get the job done.
- Dredge Pump
- Pump selection for FGD
- The basic mechanical seal flushing programme is very simple. It requires that a clear/clean fluid (usually water) is introduced into the space between the actual seal and the impeller side outlet restriction. The flushing fluid is introduced at a pressure higher than the pumping pressure, thus ensuring positive outflow/flushing of the mechanical seal and a clean operating environment.
- Conveying medium
- >Vertical Slurry Pump
- >Dredge pumps are a special category of pumps used in the dredging process. Dredging is the process of transporting submerged sediments (usually sand, gravel or rock) from one area to another. Dredging takes place in the shallow waters of lakes, rivers or seas for land reclamation, dredging, flood control, new harbours or expansion of existing harbours. The various industries that use dredge pumps are therefore the construction industry, mining, the coal industry and the oil and gas industry.
- Critical to the engineering of the pump are heavy duty bearing frames and shafts, extra thick wall sections and easily replaceable wear parts. Total life cycle cost considerations are critical when specifying pumps for severe operating conditions, such as FGD service. High chrome pumps are ideal due to the corrosive pH of the slurry.
- The impeller is considered the heart of the dredge pump and is similar to a fan that expels air and creates centrifugal suction. At the suction pipe, this vacuum absorbs the slurry and transports the material through the discharge line.
- Underwater installation
- WA Heavy-duty Slurry Pump
- The frame plate for WAJ series pumps has interchangeable hard metal or pressure moulded elastomer liners. The impellers are made of pressure moulded elastomer liners.The shaft seals for WAJ series can be packing seal, centrifugal seal or mechanical seal.
- These conditions include
- Determine the nature of the material to be pumped
- Slurry pump considerations
- The slurry weight or consistency determines the type, design and capacity of the slurry pump required. If you have any questions about the best pump for your application, welcome to >contact us today or request a quote.
- The Company Adopts Advanced Computer Aided Engineering Software
- Despite the complexity of internal flow patterns, the overall performance of dredge pumps is predictable.
- Determine the perfect combination of slow pumping (to reduce wear) and fast pumping to prevent solids from settling and clogging.
- What is the best seal arrangement for the application?
- Our firm has strong technical force and is specially engaged in the research of abrasion resistant materials of slurry pumps, sewage pumps and water pumps and the development of new products. The materials include high chrome white iron, duplex stainless steel, stainless steel, ductile iron, rubber, etc.
- The solution is to choose a >heavy duty slurry pump and, just as importantly, to use a custom built unit with replaceable parts. At Aier Machinery, building your custom slurry pump is one of our areas of expertise. We design your slurry pump to your specifications and application.
- Safety
- Customised pumps
- - Installation flexibility - The submersible slurry pump is available in a variety of mounting models, including portable and semi-permanent (also easy to move as it can be freely suspended from a chain or similar device without having to be bolted to the ground/floor, etc.).
- Slurry Pump
- Slurries are divided into two main categories: non-settling or settling. Non-settling slurries consist of very fine particles, giving the illusion of increased apparent viscosity. These slurries usually have low wear characteristics, but require very careful consideration when selecting the right pump, as they behave differently from ordinary liquids.
- The Company Adopts Advanced Computer Aided Engineering Software
- Low slurry flow rates
- >Dredge Pump
- - transport solids hydraulically
- 600WN to 1000WN dredge pumps are of double casings, single stage cantilevered centrifugal pumps. These pumps are equipped with frame and lubrication is force thin oil. The design of double casing the pump working till the volute liner almost worn down and guarantee no leakage when volute liner is worn down.
- Find a professional slurry pump supplier