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- >Slurry Pump
- Determine the perfect combination of slow pumping (to reduce wear) and fast pumping to prevent solids from settling and clogging.
- Slurry pumps with rubber lining are the ideal pump for the mineral sand industry. They have a special rubber lining that makes them heavy duty pumps capable of withstanding high levels of abrasion.
- One of the most frequently asked questions from our team of pump experts is: How do I pump slurry?xa0With this in mind, our team of experts have provided a useful guide to pumping slurry.
- Selecting a dredge pump
- Compared to standard centrifugal pumps, centrifugal pumps optimised for slurry pumping usually have the following features.
- Corrosiveness of the slurry
- Slurry pumps can also simply axially adjust the clearance between the impeller and the adjacent throat casing sealing surface. This helps to maintain pump performance when internal components begin to wear.
- Metal and/or rubber pump bushings are used to combat the erosion of solid particles found in the slurry. Metal slurry pump housings are usually made of carbide to resist erosion caused by increased pressure and circulation. Sometimes wear-resistant steel is used on the pump casing so that the pump can be welded if repairs are needed.
- Critical to the engineering of the pump are heavy duty bearing frames and shafts, extra thick wall sections and easily replaceable wear parts. Total life cycle cost considerations are critical when specifying pumps for severe operating conditions, such as FGD service. High chrome pumps are ideal due to the corrosive pH of the slurry.
- To reduce wear, reduce the pump discharge pressure to the lowest possible point.
- When pumping slurry in wet sand applications, we must evaluate the abrasive particles flowing through the piping and then assess how they affect the slurry pump. If the pump is lined with poor quality rubber, the particles will not rebound effectively and, as a result, the rubber will begin to break down. The air shavings then begin to accelerate and negatively impact the efficiency of the pump, often leading to turbulence.
- Discharge ports can be placed at 45 degree intervals and oriented in up to 8 different positions depending on your needs.
- Hydrostatic head - i.e. the height to which the slurry must be lifted in the piping system.
- Slurry Pump
- Make sure you follow the basic rules of pump piping.
- Will solids size pass through the pump?
- BCT Ceramic Slurry Pumps
- Dredge Pump Features
- 1.Find the spot that allows the pump to run as slow as possible (to reduce wear), but fast enough to keep solids from settling and clogging the lines.To reduce wear, lower the pump’s discharge pressure to the lowest point possible. Follow proper piping principles to ensure a constant and uniform delivery of the slurry to the pump.
- Expertise and experience
- The winch dredger is usually equipped with a hull-mounted dredge pump, which has an impeller centered at or below the draft line for further production and improved suction efficiency.
- The winch dredger is usually equipped with a hull-mounted dredge pump, which has an impeller centered at or below the draft line for further production and improved suction efficiency.
- As new coal-fired power plants come on line to meet the growing demand for electricity in the US and around the world, there is an increasing need to clean plant emissions to meet clean air regulations. Special pumpsxa0help to operate these scrubbers efficiently and handle the abrasive slurries used in the flue gas desulphurisation (FGD) process.
- >Dredge Pump
- The Difference Between Flushing And Quenching in Slurry Pump Seals
- A , slurry pump, is a special type of pump capable of handling slurry. Unlike water pumps, slurry pumps are prone to wear and tear and are more robust and durable.
- Customised pumps
- The dredge pump is designed to draw sediment, debris and other hazardous materials from the surface layer into the suction pipe and transport the material through the pipe to the discharge site. The pump must be able to handle common solid debris of various sizes that can pass through the pump, thus minimizing the downtime required for cleaning.
- Again, to meet life cycle cost considerations, pumps should be equipped with large diameter impellers for lower operating speeds and longer wear life, as well as field replaceable rubber liners that can be bolted on for quick maintenance. In a typical coal-fired power plant, two to five pumps will be used in each spray tower.
- In a word, the wear-resistant properties of the slurry pumps are stronger, and the ability to convey particles is also stronger. Generally, the capacity of the slurry pump is larger than the mud pump, which is mainly used for coal and metal ore washing. The mud pumps are more suitable for abrasive slurry is not very strong.
- A typical pump solution for this application is to install a hard metal >slurry pump to withstand these types of conditions. Hard metal pumps need to be able to withstand the most severe abrasive slurry service and they also need to be designed to be extremely easy to maintain and safe.
- Series of TL >FGD pump is a single stage single suction horizontal centrifugal pump. It is mainly used as the circulation pump for absorbent tower in FGD applications. It has such features: wide range flowing capacity, high efficiency, high saving power. This series of pump is matched by tight structure X bracket which can save much space. Meanwhile our company develops many kinds of material targeted on the pumps for FGD.
- Desire for higher efficiency than centrifugal pumps
- Slurry pumps can be used for.
- Using rubber as a wear lining material means
- - Hydraulic efficiency is as important as the material, as efficiency is related to wear. The swept-back design of the impeller blades minimises the separation of solids from the carrying fluid, resulting in a more uniform flow. This results in a slower wear rate.
- For pumping abrasive slurries, these types of pumps can also be made from specialised high-wear alloys. Hardened stainless steel is also a common choice for abrasive slurries.
- The Difference Between Flushing And Quenching in Slurry Pump Seals
- Underwater installation
- Slurry Pump
- Selecting the right pump for slurries is critical to get the most bang for your buck. Basic pump components, such as the impeller size and design, material of construction, and discharge configurations must be considered to ensure the pump will hold up against the wear caused by an abrasive slurry. Slurry pumps are generally larger in size when compared to low-viscosity liquid pumps and usually require more horsepower to operate because they're less efficient. Bearings and shafts must be more rugged and rigid as well.
- >Dredge Pump
- >Slurry Pump
- Will solids size pass through the pump?
- The slurry must be pumped from the absorber tank to the top of the spray tower where it is sprayed downwards as a fine mist to react with the upward moving flue gas. With pumping volumes typically in the range of 16,000 to 20,000 gallons of slurry per minute and heads of 65 to 110 feet, rubber lined slurry pumps are the optimal pumping solution.
- It is often used if a short period of dry running is expected. Fluid is introduced into the area between the back of the seal face and the tight-fitting outlet on the drive side of the slurry pump.
- Step 2
- >Slurry Pump VS Mud Pump
- I hope this short blog has helped to clear up some of the confusion about the seal flush programme. Please always refer to the pump manual for specific details. If there are still questions, welcome to >contact us today.