The formation process of hot dip galvanized layer is between the iron matrix and the outside of the pure zinc layer, the formation of iron-zinc alloy process, the workpiece surface in hot dip plating when the formation of iron-zinc alloy layer, so that the iron and pure zinc layer is well combined. The process of large roll galvanized wire can be simply described as: when the iron workpiece is immersed in the molten zinc liquid, the first zinc and α-iron (body-centered) solid melt is formed on the interface. This is a crystal formed by the matrix metal iron dissolved with zinc atoms in the solid state. The two metal atoms are fused with each other, and the attraction between the atoms is relatively small.

3. Acid activation acid activation solution should be able to remove corrosion products and oxide film (skin) on the surface of parts, without excessive corrosion on the matrix.

The formation process of hot dip galvanized layer is between the iron matrix and the outside of the pure zinc layer, the formation of iron-zinc alloy process, the workpiece surface in hot dip plating when the formation of iron-zinc alloy layer, so that the iron and pure zinc layer is well combined. The process of large roll galvanized wire can be simply described as: when the iron workpiece is immersed in the molten zinc liquid, the first zinc and α-iron (body-centered) solid melt is formed on the interface. This is a crystal formed by the matrix metal iron dissolved with zinc atoms in the solid state. The two metal atoms are fused with each other, and the attraction between the atoms is relatively small.

Galvanized iron wire is very common in practical application, some people think that galvanized iron wire will not rust, in fact, it is not. Metal corrosion is caused by the chemical or electrochemical action of the surrounding medium. According to different media, it is divided into atmospheric corrosion, soil corrosion, seawater corrosion, bacterial corrosion and so on. Atmospheric corrosion is more common, because metal products in the process of processing, transportation and storage, when in contact with the atmosphere, there are always atmospheric corrosion conditions.

After the optimization of the process, mass production of 0.80mm electro galvanized steel wire electro galvanized zinc layer quality is controlled within 80 ~ 90g/m2, zinc layer quality dispersion is very small; The results show that the average weight of zinc layer is 14.5g/m2, the loss of zinc layer is less than 5%, and the tensile strength of steel wire is 2300 ~ 2500MPa. It not only effectively controls the quality of zinc layer of raw steel wire, but also reduces unnecessary waste and production cost.

In order to remove the photosynovium and oxide remaining on the surface of galvanized iron wire after drawing or heat treatment, it is necessary to do the surface treatment of galvanized steel wire before plating. The common surface of low carbon steel wire is the light synovium or oxide of animal or vegetable oil; Medium and high carbon steel in addition to contain animal or vegetable oil components.

Galvanizing is a process of coating a metal surface with zinc in an electrochemical reaction on the metal surface to improve the corrosion resistance of the metal. Wire drawing is a process in which metal materials are drawn by mechanical methods to reduce their cross-sectional area and increase their length. So, the combination of galvanized to wire drawing two processes, what impact on the performance of the product?

Large roll galvanized wire phosphating film is dark gray to black gray, the thickness is generally 5-20μm, has better corrosion resistance in the atmosphere. Membrane is a microporous structure, strong adsorption ability to paint, such as used as paint bottom, corrosion resistance can be further advanced. Metal oxidation treatment: Add steel products to NaOH and NaNO2 mixed solution, heating treatment, the surface can form a layer of thickness of about 0.5-1.5μm blue oxide film, in order to reach the purpose of steel corrosion prevention, this process is called blue treatment, referred to as blue.

The bonding and anchoring function between the cold rolled ribbed steel bar and concrete is outstanding. In reinforced concrete structure, the width of black iron wire processing crack is smaller than that of circular steel bar, even than that of hot rolled thread steel bar. Therefore, it is used in the component, which fundamentally eliminates the phenomenon of steel wire sliding and damage, and improves the load bearing ability and crack resistance ability of the component end.

Compared with other galvanizing processes, galvanized steel wire has low cleaning requirements before plating. However, under the current trend of increasing the quality level of galvanized layer, some pollutants brought into the plating tank are obviously harmful. Because cleaning galvanized coating wastes a lot of time and reduces production, it is very important to properly clean and effectively rinse the substrate before electroplating.